The Institute is executes all complex of works on design construction and starting machinery of brick making factories.
It is a very important factor since the Institute can not only offer the most acceptable prices but guarantee the quality of construction of a brick-making factory in the shortest possible time.
The Institute has design departments ensuring development of a brick-making factory design for all the parts.
The Institute laboratory is the biggest. It is equipped with the most advanced facilities.
The Institute's engineering plant produces not only equipment for brick-making factories but process automation systems.
The institute builds driers and kilns. Removable crown brick kilns introduced by us at dozens of brick making plants consume two times less gas than tunnel furnaces offered by European companies.
We recommend only low-cost brickmaking technologies.
Taking into account the fact that the plastic molding technology applied both has become out-of-date due to the following reasons:
-high energy consumption;
-large factory area;
-strict requirements to the clay quality, it is possible to use only max 10% of the existing clay deposits;
-necessity of additives;
-drying systems occupying half of the body;
-and, consequently, very high brick prime cost hindering the sales;
-more than 20 years payback period.
We recommend using of the dry pressing technology.
We have built dozens of dry-pressing brickmaking factories, and all of them produce high quality bricks having low prime cost thus ensuring more than 100% earning capacity.
Such a high cost-effectiveness of dry-pressing brickmaking factories is achieved due to the following reasons:
-no dry house, once being molded a brick comes straight to the kiln;
-it is possible to use not only clays but clay loams too, this being very helpful on account of the fact that almost all the clay deposits are exhausted;
-no need for water added to clay;
-our patented underburner-type kilns consume 2 times less gas;
-the guaranteed brick grade 200 and frost resistance of 35 cycles;
-payback period of 2 to 3 years;
-construction period of 1 year.
A dry-pressing brickmaking factory is the most promising and profitable investment.
More information about the method of dry pressing, you can read out of my
report in a meeting of the Association of brick manufacturers in the